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MY Series Semi automated die cutting and creasing equipment
|Max. Paper Dimension||mm||1200*780||1300*960||1500X1100|
|Min. Paper Size||mm||350*350||400*four hundred||500X400|
|Max. Die-chopping Dimension||mm||1180*760||1280*940||1480X1080|
|Max. Wor ept Pressure||T||300||300||three hundred|
|Max. Paper Thickness||mm||1-7||one-7||one-7|
|All round Dimension||mm||5150*4000*2145||5670*4100*2145||6100*4600*2205|
- Features of the equipment:
- The Bobst variety reduce composition tends to make the chopping platform movement like a scissor, it will comprehend a entire and simpler lower.
- Primary worm gear employs alloy copper substance, following the experienced operator’s manual scraping treatment method and stringent regular screening, it can guarantees the driving areas ten many years lifestyle.
- The major chains undertake imported British Renold brand name, the distinctions of 10 chains are much less than .2mm.
- The hook up between gear box and driving shaft adopts sleeve and pin composition ensuring a robust connection.
The equipment adopts frequency controller to obtain stepless velocity acceleration which can get to to 4500 times for every hour. In the course of genuine manufacturing, it can normally run at 3600 to 4000 moments for every hour according to the high quality of the board. If the quality of the paper is very good, a great operator even can run the equipment at 4200 instances per hours without having feeling as well difficult.
As it is revealed in the photograph of the equipment, the device adopts rear element paper feeding approach which keeps the operator absent from the die-reducing portion. The mounting and adjustment of the die plate is also accomplished outdoors of the die-chopping portion with sensors and detectors at die-cutting portion to make sure that the machine can not be started out when the die-reducing plate is at adjustment standing.
Apart from the sensors at die-cutting element, there are sensor or method switches at window component to make the total device at monitoring position to ensure its protection.
- Procedure convenience:
There is Male-machine interface put in in the control panel which will demonstrates the safety position of the machine as properly as malfunctions to facilitate the operator. Digicam is also mounted in front of the operator for him/her to check the procedure status at the shipping and delivery element.
- Major Structures and Important Content Utilized
- 4 Main Massive Parts:
They are referring to: base station, transferring platform, upper system and machine wall. The bottom station is produced of gray solid iron -HT two hundred the transferring system is ductile iron – QT forty two-10 and the device wall is high quality A3 metal.
- Main Travel:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a transferring established to guarantee stable pressure out place of not considerably less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-four
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Part:
The generate is transferred by means of crank rod to pendulum which will provide the relocating platform to move up and down to reach die-lower and creasing objective.
The pendulum is produced of substantial quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety computerized die-cutting and creasing machine. When compared with computerized die-slicing and creasing device which is utilised for cardboard die-reducing, this type of semi-automated die-slicing and creasing machine is mostly employed for corrugated board which requirements much less force for die-reducing, in this scenario fairly some producers have created smaller sized width on the pendulum and scaled-down diameter on the pendulum shaft. We keep wider pendulum and greater diameter on its shaft to make our device last for a lengthier lifestyle.
The die-reducing plate employs 7 mm seventy five Crl plate which has a lot more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to ensure the boarding conveying accurate and stable.
The equipment utilizes gripper bar sort with 12A prolonged joints chain which is much less in bodyweight and significantly less shock to the intermittent device below the precondition to guarantee the toughness of the chain. The manufacturer of the chain is Renold U.K with high specific and quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and large in energy.
- Electric powered Portion
The electrical parts are made and assembled according to the European CE normal and utilizes world extensive known model items.
- Installation of Die
The die mounting and dismounting adopts side withdrawing methods which time conserving and straightforward for procedure.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is easy, practical and reliable.
- Particular People of Our Machine:
- Clever And Particular Front Lay Layout:
In comparison with the card board sheet, the corrugated board has much more energy. If the corrugated board abnormally reaches to the entrance lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its highest situation.
Typically the producers will set up sensors on this component to quit the machine when the paper is fed abnormally to the entrance lay. Even so, when the device is managing at the high speed, the inertia will deliver the machine to operate for a even though to make the entrance lay to its highest point and then also harm the front lay and the gripper bar.
Our particular design is that when the abnormal board feeding occurs and getting detected, the front lay can never reaches to its greatest level which makes free of charge from entrance lay and gripper bar damages because of irregular paper feeding.
As it is our specific style, so there is no photo to be revealed listed here.
- Optional Shipping System:
According to the requirement of the customer we can do the delivery system both sq. sort or E variety (as demonstrated in the photo) . If the customer has adequate pallets, he can choose square variety. If the shopper does have enough pallet, he can decide on, E kind platform for which will also supply 4 shipping and delivery trolleys.
- Pneumatic Pre–loading and Lifting Action Device:
The pre-loading device is pneumatic pushed. When one paper measurement is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading unit, you can just press the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-slicing device producers use immediate feeding strategy which is the operator will feed the board right to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our machine uses an further dance roller feeding program whose board feeding time can be extend to .6 second. Jointly with the conveying elements it tends to make an less complicated operate of the operator and more quickly in efficiency of the equipment.
For case in point: If an operator operates the direct feeding semi-automatic die-chopping equipment at 3300 sheets per hour, he can easily operate our device at 3700 – 4000 sheets per hour.
|Identify||Manufacturer and Origin||Remarks|
|Bearing||SKF Swiss||Important portion|
|IKO Japan or HangZhou, China||Not key element|
|Chain||Renold U.K||Main Chain ( Discrepancy of much less than .2 mm for for each ten chains of equipment chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Image Electric powered Swap||Fotek ZheJiang|
|Major Motor||Siemens||Joint Venture|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping||CPG ZheJiang|
/ The use of authentic equipment manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the detailed substitution components contained herein are not sponsored, accepted, or produced by the OEM. /