Cycloidal pinwheel reducer is certainly a up-dated of new type transmissing machine made with K-H-V less pearly whites engagement and the cycloidal pin wheel clenching device, which are widely used in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical conveyors, Market, cranes and task machinery etc. various fields.
Features:
1. Equipment is made of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is used for all with high precision, good contact functionality and gears
2. high transmission proficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light-weight, long service life and high bearing capability;
5. easy to assemble, check and disassemble.
Operation specifications and precautions
1.High modularization design: many equip with various electric motor or other power suggestions conveniently.Same machine type may equip with several power motor. It really is easy to recognize the combination and
junction between every equipment type.
2.Transmission ratio: good division, wide scope. The combined equipment type may form large transmitting ratio, i.e. productivity very low rotary speed.
3.Form of set up: the positioning to be installed isn’t limited.
4.High strength, small: the box body is constructed of huge strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and excellent grinding process, which means bearing capability of unitvolume is substantial.
5.Long life: Under the condition of appropriate type chosen (including choosing appropriate operation parameters)normal operation and maintenance, the life span of main elements of speed reducer (except sporting parts) should not be significantly less than 20000 hours. The putting on parts include lubricating essential oil, bearing and oil seal.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is going to be low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High acceleration ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-straight down ratio and the efficiency is normally a lot more than 90%. If use multi-speed get the speed-down ratio is bigger.
2. Compact
Being adapted epicyclic transmitting principle, the input and end result shaft are in same axis middle, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is bound anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is simple, but it can realize high reduction ratio device.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are involved at the same time, and there are two gears engaged with 180 degree symmetry. Consequently, the effect of tooth pitch error and cumulative tooth pitch mistake on the rotation precision is relatively average, making the positioning precision and rotation precision reach a very high level.
4. Less parts, easy installation
The three basic pieces achieve a higher deceleration ratio, plus they are all on a single axis, therefore the kit is simple to install and simple to shape.
5. Small in proportions and light in weight
Compared with the previous gear device, the quantity is 1/3, the pounds is 1/2, but can buy the same torque potential and reduction ratio, obtaining small lightweight.
6 High torque capacity
Flexible wheel materials USES special steel with great fatigue strength.Different from ordinary transmission machine, the quantity of teeth meshing makes up about about 30% of the full total amount of teeth. In addition, it is in contact with the surface, in order that the pressure borne by each equipment is reduced and excessive torque capability can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss due to friction. Therefore, high lowering ratio can be achieved while maintaining high productivity, and miniaturization of traveling motor could be realized.
8. Low noise
The gear meshing cycle quickness is low, the transmission activity force balance, which means operation is quiet, and the vibration is quite small.
◆Substantial speed ratio and huge efficiency single-stage transmission can achieve a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will get larger.
◆Because planetary transmission basic principle is adopted, the insight shaft and result shaft are on a single axis line, in order that the machine style can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is greater, and the mechanism of balancing machine parts produces the vibration and voice limited to a minimum.
◆Reliable use and very long service life as the main parts are constructed of high carbon chromium steel, high strength is obtained by quenching (HRC58-62), and rolling friction is used in a few transmission contacts, therefore the service life is prolonged.
Cycloid reducer is definitely a cycloid needle teeth meshing planetary transmission principle drive models, is a great transmission has various advantages, versatile, and can be both positive and negative operation.
•Big ratio, and high efficiency Smooth operation,
• low noise The make use of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically no wear, durable.
• Compact structure,
• tiny size Because the usage of a planetary transmission, the source shaft and the output shaft on the same axis, making the model to get the smallest possible size.
• Reasonable design, easy maintenance, and breakdown easily install,
• minimal number of parts and also basic lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall world pinion precision, carrier and improve the output strength.
(2).Hoop clamp coupling have five connection ways ideal for different application environments.
(3).Size above PL/PF120(incorporating)precision and high strength integral inner gear casing, processed in one station,which get rid of the cumulative mistake and assembling mistake of split type.Get rid of casting process;adopt popular of forging process, that may decrease the blank material defects.
(4).The meshing gear adopt shaving method after carburizing and quenching,which much easier to make gear surface area smooth and high precision,decrease the temperature rising due to gear area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its efficiency and mounting dime nsions conform the same types of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square beautiful shape, shape, low noise, compact structure and radiate heat efficiently.
Good sealing and adaptability.Its mixture with T equipment reducer and MB/MBN variator can meet all sorts of speed requirement.